What Is Mastic Adhesive?

Ceramic tile adhesive is mainly available in two forms: mastic and thin set. Mastic adhesive is a premixed adhesive that can be directly applied, while thin set is a powder that must be mixed and left to sit for several minutes before using. The premixed adhesive is applied in areas where moisture will not be an issue, such as backsplashes in kitchens or wall tile. Thin set is applied in bathrooms because it is moisture-resistant. It is not typically used on walls because it takes longer to bond.

Mastic is only suitable for ceramic tile because other types, such as porcelain or marble, are porous. Over time, the adhesive could seep into the tiles and cause them to discolor. Ceramic tile is often used on walls in restaurants and homes. Mastic works well in these applications because it creates an extremely tight bond with the wall. It also sets quickly, which is an advantage when working with vertical designs because the need to stand and hold each tile while it dries is greatly reduced. High Temperature Adhesive

Economic importance

Economic importance

In the course of time and during their development, adhesives have gained a stable position in an increasing number of production processes. There is hardly any product in our surroundings that does not contain at least one adhesive – be it the label on a beverage bottle, protective coatings on automobiles or profiles on window frames. Market researchers forecast a turnover of almost US$50 billion for the global adhesives market in 2019. Especially the dynamic economic development in emerging countries such as China, India, Russia or Brazil will cause a rising demand for adhesives in the future.

Economic importance

Economic importance

In the course of time and during their development, adhesives have gained a stable position in an increasing number of production processes. There is hardly any product in our surroundings that does not contain at least one adhesive – be it the label on a beverage bottle, protective coatings on automobiles or profiles on window frames. Market researchers forecast a turnover of almost US$50 billion for the global adhesives market in 2019. Especially the dynamic economic development in emerging countries such as China, India, Russia or Brazil will cause a rising demand for adhesives in the future.

Mesh

Mesh
       Mesh consists of semi-permeable barrier made of connected strands of metal, fiber, or other flexible/ductile material. Mesh is similar to web or net in that it has many attached or woven strands Types of mesh A plastic mesh is extruded, oriented, expanded or tubular. Plastic mesh can be made from polypropylene, polyethylene, nylon, PVC or PTFE. A metal mesh can be woven, knitted, welded, expanded, photo-chemically etched or electroformed (screen filter) from steel or other metals.In clothing, a mesh is often defined as a loosely woven or knitted fabric that has a large number of closely spaced holes, frequently used for modern sports jerseys and other clothing. A mesh skin graft is a skin patch that has been cut systematically to create a mesh. Meshing of skin grafts provides coverage of a greater surface area at the recipient site, and also allows for the egress of serous or sanguinous fluid. However, it results in a rather pebbled appearance upon healing that may ultimately look less aesthetically pleasing. Uses of meshes Meshes are often used to screen out unwanted things, such as insects. Wire screens on windows and mosquito netting can be considered as types of meshes. Wire screens can be used to shield against radio frequency radiation, e.g. in microwave ovens and Faraday cages. Metal and nylon wire mesh filters are used in filtration Wire mesh is used in guarding for secure areas and as protection in the form of vandal screens. Wire mesh can be fabricated to produce park benches, waste baskets and other baskets for material handling. A huge quantity of mesh is being used for screen printing work. Surgical mesh is used to provide a reinforcing structure in surgical procedures like inguinal hernioplasty, and umbilical hernia repair. Meshes are also used as drum heads in practice and electronic drum sets.

High temperature insulation

High temperature insulation Calcium silicate
    Calcium silicate (often referred to by its shortened trade name Cal-Sil or Calsil) is the chemical compound Ca2SiO4, also known as calcium orthosilicate and sometimes formulated 2CaO.SiO2. It is one of group of compounds obtained by reacting calcium oxide and silica in various ratios[3] e.g. 3CaO•SiO2, Ca3SiO5; 2CaO•SiO2, Ca2SiO4; 3CaO•2SiO2, Ca3Si2O7 and CaO•SiO2, CaSiO3. Calcium orthosilicate is a white powder with a low bulk density and high physical water absorption. It is used as an anti-caking agent and an antacid. A white free-flowing powder derived from limestone and diatomaceous earth, calcium silicate has no known adverse effects to health[citation needed]. It is used in roads, insulation, bricks, roof tiles, table salt[4] and occurs in cements, where it is known as belite (or in cement chemist notation C2S).


High temperature insulation
   Calcium silicate is commonly used as a safe alternative to asbestos for high temperature insulation materials. Industrial grade piping and equipment insulation is often fabricated from calcium silicate. Its fabrication is a routine part of the curriculum for insulation apprentices. Calcium silicate competes in these realms against rockwool as well as proprietary insulation solids, such as perlite mixture and vermiculite bonded with sodium silicate. Although it is popularly considered an asbestos substitute, early uses of calcium silicate for insulation still made use of asbestos fibers.

Natural adhesives

Natural adhesives
      Natural adhesives are made from organic sources such as vegetable matter, starch (dextrin), natural resins or from animals e.g. casein or animal glue. They are often referred to as bioadhesives. One example is a simple paste made by cooking flour in water. Animal glues are traditionally used in bookbinding, wood joining, and many other areas but now are largely replaced by synthetic glues. Casein is mainly used to adhere glass bottle labels. Starch based adhesives are used in corrugated board production and paper sack production, paper tube winding, and wall paper adhesives. Masonite, a wood hardboard, was bonded using natural lignin, (although most modern MDF particle boards use synthetic thermosetting resins). Another form of natural adhesive is blood albumen (made from protein component of blood), which is used in the plywood industry. Animal glue remains the preferred glue of the luthier. Casein based glues are made by precipitating casein from milk protein using the acetic acid from vinegar. This forms curds, which are neutralized with a base, such as sodium bicarbonate (baking soda), to cause them to unclump and become a thicker plastic-like substance

Synthetic adhesives

Synthetic adhesives
     Synthetic adhesives are based on elastomers, thermoplastics, emulsions, and thermosets. Examples of thermosetting adhesives are: epoxy, polyurethane, cyanoacrylate and acrylic polymers. See also post-it notes. The first commercially produced synthetic adhesive was Karlsons klister in the 1920s.

Aluminium

Aluminium ( /ˌæljuːˈmɪniəm/ al-ew-min-ee-əm) or aluminum (American English;  /əˈluːmɪnəm/ ə-loo-mi-nəm) is a chemical element in the boron group with symbol Al and atomic number 13. It is silvery white, and it is not soluble in water under normal circumstances.
Aluminium is the third most abundant element (after oxygen and silicon), and the most abundant metal, in the Earth's crust. It makes up about 8% by weight of the Earth's solid surface. Aluminium metal is so chemically reactive that native specimens are rare and limited to extreme reducing environments. Instead, it is found combined in over 270 different minerals.[6] The chief ore of aluminium is bauxite.
Aluminium is remarkable for the metal's low density and for its ability to resist corrosion due to the phenomenon of passivation. Structural components made from aluminium and its alloys are vital to the aerospace industry and are important in other areas of transportation and structural materials. The most useful compounds of aluminium, at least on a weight basis, are the oxides and sulfates.
Despite its prevalence in the environment, aluminium salts are not known to be used by any form of life. In keeping with its pervasiveness, aluminium is well tolerated by plants and animals.[7] Owing to their prevalence, potential beneficial (or otherwise) biological roles of aluminium

Porcelain tile

          Porcelain tiles are ceramic tiles with a water absorption rate of less than 0.5 percent that are used to cover floors and walls. They can either be unglazed or glazed.

          The hardness of the tile is rated from zero to five according to the ASTM C1027 (or ISO 10545-7) test for surface abrasion resistance of glazed tile. This rating, (sometimes mistakenly called the PEI rating) determines the tiles suitability for various end use conditions.

          Large-scale production of porcelain tile is undertaken in many countries, with the major producers being China, Italy, Spain and Turkey. There are also countries undertaking small-scale production, such as Australia and strong growth in developing countries such as Brazil.

         Porcelain Tile is also a very common trend in tile installation. There are many different styles of porcelain tiles on the market and they have proved to outperform ceramic tile in durability and looks.

          It is important to note that the differences of the body of the porcelain tile, as it relates to ceramic tile, has caused many "job failures" of tile installations. Tile setters that are self trained and novices to the industry will often use cements or mastic to install the impervious body of the porcelain tile to a substrate only to have delamination occur rather quickly. Highly Modified cements are necessary for installation of this material due to the very qualities that make it such a durable long lasting decorative surface. Those specifications are determined by and dictated as industry standards by the Tile Council of America, and supported by the Tile Contractors Association.

Thank for Info : http://en.wikipedia.org

High temperature insulation wool

          In the 1950s, the term “Refractory Ceramic Fibre” was coined for the aluminium silicate fibres developed at this time. On account of their chemical purity and resistance to high temperatures (classification temperature >1000 °C) as well as on the basis of their use in other applications, this definition was made to differentiate aluminium silicate wools from the conventional “mineral wools”. Because of the ambiguity of the term “ceramic” and the development of new materials for the high temperature range, the nomenclature was changed to High Temperature Insulation Wool (HTIW) at the end of the 1990s.

          Basically, there are two types of inorganic HTIW. In addition to the more commonly used amorphous HTIW (Alumino Silicate Wool ASW/RCF and Alkaline Earth Silicate Wool (AES)), Polycrystalline Wool (PCW) is also available. Owing to the costly production and limited availability compared to mineral wool, HTIW products are almost only used in industrial applications and processes up to 1800 °C.

Thank for Info : http://en.wikipedia.org

Refractory metals

          Refractory metals are a class of metals that are extraordinarily resistant to heat and wear. The expression is mostly used in the context of materials science, metallurgy and engineering. The definition of which elements belong to this group differs. The most common definition includes five elements: two of the fifth period (niobium andmolybdenum) and three of the sixth period (tantalum, tungsten, and rhenium). They all share some properties, including a melting point above 2000 °C and high hardness at room temperature. They are chemically inert and have a relatively high density. Their high melting points make powder metallurgy the method of choice for fabricatingcomponents from these metals. Some of their applications include tools to work metals at high temperatures, wire filaments, casting molds, and chemical reaction vessels in corrosive environments. Partly due to the high melting point, refractory metals are stable against creep deformation to very high temperatures.


Thank for Info : http://en.wikipedia.org

Oil shale

Oil shale

          Oil shale, also known as kerogen shale, is an organic-rich fine-grained sedimentary rock containing kerogen (a solid mixture of organic chemical compounds) from which liquid hydrocarbons called shale oil (not to be confused with tight oil—crude oil occurring naturally in shales) can be produced. Shale oil is a substitute for conventional crude oil; however, extracting shale oil from oil shale is more costly than the production of conventional crude oil both financially and in terms of its environmental impact. Deposits of oil shale occur around the world, including major deposits in the United States of America. Estimates of global deposits range from 2.8 to 3.3 trillion barrels (450×10⁹ to 520×10⁹ m³) of recoverable oil.

          Heating oil shale to a sufficiently high temperature causes the chemical process of pyrolysis to yield a vapor. Upon cooling the vapor, the liquid shale oil—an unconventional oil—is separated from combustible oil-shale gas (the term shale gas can also refer to gas occurring naturally in shales). Oil shale can also be burnt directly in furnaces as a low-grade fuel for power generation and district heating or used as a raw material in chemical and construction-materials processing.

          Oil shale gains attention as a potential abundant source of oil whenever the price of crude oil rises. At the same time, oil-shale mining and processing raise a number of environmental concerns, such as land use, waste disposal, water use, waste-water management, greenhouse-gas emissions and air pollution. Estonia and China have well-established oil shale industries, and Brazil, Germany, Russia also utilize oil shale.

          Oil shales differ from oil-bearing shales, shale deposits which contain petroleum (tight oil) that is sometimes produced from drilled wells. Examples of oil-bearing shales are the Bakken Formation, Pierre Shale, Niobrara Formation, and Eagle Ford Formation.

Thank for Info : http://en.wikipedia.org

Thermal insulation

Thermal insulation

          Thermal insulation is the reduction of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature. The means to stem heat flow may be especially engineered methods or processes, as well as suitable static objects and materials.

Heat flow is an inevitable consequence of contact between objects of differing temperature. Thermal insulation provides a means to maintain a gradient of temperature, by providing a region of insulation in which heat flow is reduced or thermal radiation is reflected rather than absorbed.

          In building construction, insulating materials are assigned a quantitative measure of the insulating capability, called the R-value.

         In thermal engineering of insulating systems for ovens, reactors, and furnaces, thermal conductivity (K), product density and specific heat (C) are the key product characteristics, which influence insulating efficiency, such as acolodet insulating.

Low thermal conductivity (K) is analogous to high insulating capability (R).

          Aerogels, microporous silica and ceramic fiber insulation are three best performing insulators for applications between 200 Celsius and 2000 Celsius. Zirconia fibers have the lowest thermal conductivity of all ceramic fiber products and are used in applications up to 2000 Celsius.

Thank for Info : http://en.wikipedia.org

Filtration

Filtration

         Filtration is commonly the mechanical or physical operation which is used for the separation of solids from fluids (liquids or gases) by interposing a medium through which only the fluid can pass. Oversize solids in the fluid are retained, but the separation is not complete; solids will be contaminated with some fluid and filtrate will contain fine particles (depending on the pore size and filter thickness). Filtration is also used to describe some biological processes, especially in water treatment and sewage treatment in which undesirable constituents are removed by absorption into a biological film grown on or in the filter medium.


Thank for Info : http://en.wikipedia.org

Plastic explosive

          Plastic explosive is a specialised form of explosive material. It is a soft and hand moldable solid material. Plastic explosives are properly known as putty explosives within the field of explosives engineering. Common plastic explosives include Semtex and C-4. Plastic explosives are especially suited for explosive demolition as they can be easily formed into the best shapes for cutting structural members and have a high enough velocity of detonation and density for metal cutting work. They are generally not used for ordinary blasting as they tend to be significantly more expensive than other materials that perform just as well in that field. Also, when an explosive is combined with a plasticizer, its power is generally lower than when it is pure.


Thank for Info : http://en.wikipedia.org

Putty

          Putty is a generic term for a plastic material similar in texture to clay or dough typically used in domestic construction and repair as a sealant or filler.Painter's Putty is typically a linseed oil based product used for filling holes, minor cracks and defacements in wood only. Putties can also be madeintumescent, in which case they are used for firestopping as well as for padding of electrical outlet boxes in fire-resistance rated drywall assemblies. In the latter case, hydrates in the putty produce an endothermic reaction to mitigate heat transfer to the unexposed side.


Thank for Info : http://en.wikipedia.org

Putty

          Putty is a generic term for a plastic material similar in texture to clay or dough typically used in domestic construction and repair as a sealant or filler.Painter's Putty is typically a linseed oil based product used for filling holes, minor cracks and defacements in wood only. Putties can also be madeintumescent, in which case they are used for firestopping as well as for padding of electrical outlet boxes in fire-resistance rated drywall assemblies. In the latter case, hydrates in the putty produce an endothermic reaction to mitigate heat transfer to the unexposed side.


Thank for Info : http://en.wikipedia.org

Epoxy putty

          Epoxy putty is a room-temperature-hardening substance used as a space-filling adhesive. It is stored until use as two components of clay-like consistency. Kneading the two components into each other creates an exothermic chemical reaction that activates the substance for use by catalyzing an epoxide polymerisation reaction. Unlike many other types of glues, an epoxy adhesive can fill gaps and even be molded into a structural part. Some makers claim in advertising that one can tap and drill their cured product, and that it quickly cures "hard as steel" (as measured by Shore rating), though it is much weaker than steel in tensile strength and shear strength.


Thank for Info : http://en.wikipedia.org

Hot-melt adhesive

Hot melt adhesive    

    Hot melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly supplied in solid cylindrical sticks of various diameters, designed to be melted in an electric hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which may be pushed through the gun by a mechanical trigger mechanism, or directly by the user. The glue squeezed out of the heated nozzle is initially hot enough to burn and blister skin. The glue is tacky when hot, and solidifies in a few seconds to one minute. Hot melt adhesives can also be applied by dipping or spraying. This was invented by Miles Kent in 1894.

          In industrial use, hot melt adhesives provide several advantages over solvent-based adhesives. Volatile organic compounds are reduced or eliminated, and the drying or curing step is eliminated. Hot melt adhesives have long shelf life and usually can be disposed of without special precautions. Some of the disadvantages involve thermal load of the substrate, limiting use to substrates not sensitive to higher temperatures, and loss of bond strength at higher temperatures, up to complete melting of the adhesive. This can be reduced by using a reactive adhesive that after solidifying undergoes further curing e.g. by moisture (e.g. reactive urethanes and silicones), or is cured by ultraviolet radiation. Some HMAs may not be resistant to chemical attacks and weathering. HMAs do not lose thickness during solidifying; solvent-based adhesives may lose up to 50-70% of layer thickness during drying.

Thank for Info : http://en.wikipedia.org

REFRACTORY CASTABLES

REFRACTORY CASTABLES

Refractory castables can be used to create the monolithic linings within all types of furnaces and kilns. They can be further classified into the following sub-categories: conventional, low iron, low cement, and insulating for installation either by gunning or manually. There is a wide variety of raw materials that refractory castables are derived from, including chamotte, andalusite, bauxite, mullite, corundum, tabular alumina, silicon carbide, and both perlite and vermiculite can be used for insulation purposes.

CONVENTIONAL DENSE CASTABLES

Conventional dense castables are created with high alumina cement, and can withstand temperatures from 1300^oC to 1800^oC. These refractory castables are great for common furnace applications, burner blocks, speciality muffle furnaces and oiler work. Resistance is a key quality that varies with the choice of materials, resulting in abrasion, thermal shock and slag attack. Casting and gunning techniques are the method of installing the materials. For the ease of castable placement, gunning materials and water are combined together at the gunning equipment’s nozzle. This is a great method of placement for bulk materials, in cases when circumstances make formwork overly time consuming or simply impractical. In general, the method of installation will depend on cost and accessibility.

INSULATING CASTABLES

Another product that we supply is the Refractory castables that are low density. These insulating castables pose very low thermal conductivity and are utilized for either high temperature face work or when used for a backup lining, which is found behind dense castables or brick work. Here, the insulating castables are able to decrease the lining’s overall density or the cold face temperature. Their strength, which ranges from low to medium, is based on the fact that their density is low and is the main reason that they are not resistant to abrasion. They are most suitable where they do not have to stand up to much wear and tear.

LOW CEMENT CASTABLES

This type of refractory castable is prepared with a lower amount of cement than the standard dense castable is normally created with. Low cement castable refractories fluctuate in alumina content, which provides exceptional physical properties, including low porosity, great abrasion properties and high vigour. These products will commonly necessitate installation that is controlled, however, the big advantage of low cement castables is that they are easily pumped into position, and some may not require vibration, because they are free flowing.

Thank Infomation From : http://www.vitcas.com/